Fully Automatic High Quality Turnkey Maize Deep Processing Production Line Equipment
🚀 Key Applications:
- Food & Beverage: High purity corn starch for consumption.
- Industrial: Textile starching, medicine, and papermaking sizing.
- Chemicals: Production of Modified starch, Glucose, Sorbitol, and Alcohol.
- Bio-tech: Essential for Vitamin C, Lysine, Citric acid, and Antibiotics.
(1) Purifying: Pre-purifying elements eliminate foreign substances via rotary screens before corn enters the storage bin.
(2) Steeping: Counter-current steeping softens corn in tanks at approximately 50°C.
(3) Sulfurous Acid Making: Sulfur is processed in a furnace to produce SO2 gas for steeping acid preparation.
(4) Crash & Germ Separation: Two-stage milling and cyclone separation isolate the germ from the corn.
(5) Fiber Washing & Drying: Degermed corn is finely milled; fiber is washed and dried via bundle dryers for animal feed.
(6) Starch Washing: Primary separators and 12-stage hydro-cyclones ensure ultra-clean starch milk.
(7) Dewater & Drying: Peeler centrifuges and air flow dryers reduce moisture to less than 14% for packaged finishing.
(8) Germ Processing: Germs are washed, dried, and processed for high-quality coarse oil extraction.
What is the annual capacity of this production line?
The production line is highly scalable, offering capacities ranging from 20,000 to 200,000 tons per year depending on your specific requirements.
How many workers are required per shift?
The semi-automatic to fully automatic system typically requires 20-25 workers per shift to manage the entire processing plant efficiently.
What are the final products obtained from this maize process?
The line produces high-quality Corn Starch, Germ (for oil), Fiber (for feed), and Gluten (for meal).
What is the typical installation timeframe?
A complete turnkey project generally takes between 3 to 6 months for installation and commissioning.
What certifications does the equipment carry?
All main equipment and processing machines are compliant with CE and ISO9001 international standards.
Does the system include water recovery features?
Yes, the design includes process water recovery and steeping liquid evaporation to minimize waste and reuse SO2 and insoluble materials.
LG Logistics
